Monday, May 16, 2011

Garden Arch

This is my first garden arch. It was constructed from 3/4" rebar. The beauty will come from climbing plants. It will stands 10 feet tall after placement in the ground. The width is six feet and depth is two feet. The sun ray pattern compliments existing art on the grounds. Its quite sturdy regardless of the minimal triangulation. There is around 240 feet of bar and over one hundred separate pieces in this work .

Saturday, May 7, 2011

In Another Life



Since the snow has left, I could finally get to that old snow blower and begin the process of reincarnation. The sheet metal was what I was after. Some parts were 1/8" some a bit thinner.My Sawzall and Beverly throat-less shear were used to cut shapes. A two pound and a three pound hammer cold forged the flower components. I busted my faithful stump(too small), so I made a new stump from Ironwood. The ruffles needed heat, so I used my #2 tip on the OA torch and a pair of old rounded pliers. I burned off the paint and labels outside, YUK! This time I cut a weep hole where the leaves and bracts attach so the sculpture can be outside. There's more to go but the theme is evident.

Friday, April 1, 2011

Another Cattleya orchid Plant Sculpture

Here's another sculpture of a Cattleya Orchid. This one has different pseudo-bulbs,buds, and blossoms. There are five stages of growth shown plus a very early start. The back-bulb still has a leaf attached, but it has been attacked in is weakened condition.The main sculpture is mild steel, including the buds. The blossoms are made using copper. The copper is recycled. The Rhizome and air-roots are also recycled material. I haven't decided on what kind of finish I will use.

Tuesday, March 15, 2011

Cattleya Orchid Plant Sculpture Complete


Here is the completed Cattleya Orchid Plant Sculpture. The remaining air roots have beed added and the (brass)columns are also added to the blossoms. The steel components have been finished with Blueing and then clear enameled, and finally dulled with fine steel wool. The copper blossoms have been given a clear enamel coating as well.

Thursday, March 10, 2011

Cattleya Orchid Plant Sculpture


A new fascination with orchids has brought me to the Cattleya. These orchids are utilized in many hybrid form because of their showy blossoms. The plant itself caught my attention, specifically as it would exist in it's natural habitat, high in a South American rain forest canopy where lots of sun and less water and nutrients are to be exploited. That explains the thickened stalk or pseudo-bulb, a storage system. This sculpture is incomplete, but the general theme carries. My intent is to include many stages along one rhizome, so there is one with just a hint of life peeking out of the bract, then one with several buds, one with a bud and two blooms, one with a stem but the blooms are past, and finally (hidden in this view) a leafless back bulb.
The blossoms are created using a recycled 1 1/2" heavy walled copper fire line from a steam plant. There was lots of annealing needed to shape the 1/16 " thick copper, something new for me. The remainder of the plant is basically mild steel sheet, and rod. The pseudo-bulbs are made in half and welded together, the buds are made in thirds, like an orange peel. There will be considerably more air roots, and the missing column in the blooms will hide the nut.
I'm happy with the color of the copper flower parts, but the steel needs color, maybe a light rust and then BLO to seal it.

Saturday, February 12, 2011

Copper Orchid Progress


Unhappy with what seemed to be a sterile work , out came the torch and a bit of natural shape added. I'm much happier now. The surface of the copper is less polished too.

Sunday, February 6, 2011

New Copper Orchid


This Orchid bloom is made from a recycled 1 1/2" ID copper pipe with a thickness of approximately 1/16". The pipe was once a wet fire protection line in a sawmill steam plant. I cut the pipe in sections , then made a lengthwise cut. After heating the copper with an OA torch, I opened it up to make a sheet. I traced the outline of each component on the copper, and cut it out. I had to had to heat and quench the copper several times to properly shape the metal. My anvils were made of hard wood. My hammers were made from various sizes of steel rod and old car springs. I also used a rubber hammer. The thicker copper is similar to steel in the way it shapes. Of course I had to keep annealing the copper, where I usually cold forge sheet steel. The longest dimension of this bloom is 13" and it weighs at least a pound. I'll probably finish this sculpture as a wall hanger using mild steel for the remainder of the piece. I'll take suggestions if they are prompt.
Frank